Cut the boards to the right width and cut rabbets on two edges of all but two boards.
How to cut barn door rod at home.
Drive the screws through the 1 6 to secure the 1 12 boards.
Clamp or hold a straightedge or square along the cutting marks and score a line with the tip of a sharp utility knife blade.
To do this decide on the height and the width you want the door to be.
Cut one rabbet on two boards that will be used on the outside edges.
We have multiple sized barn doors in our home but our door measured 38 1 2 x 84 1 2.
Place three screws in each section of the 1 12 boards.
Since this is an old house there are some draft issues.
This barn door window treatment project is a great opportunity to be creative with the design of your space.
But i am worried about all the air and draft running in.
Want to see how we made these actual barn doors come check it out.
A table saw with a dado blade will also work.
A 3 foot door requires 6 feet of track.
Paint and install hardware.
Now you have both pieces inside the frame so you can scribe the place where they intersect.
You can use the same trick to cut metal studs.
Your door is the proper length which means it s time to finish the door of.
Then bend the sheet back and forth a few times to snap it.
I painted my barn doors using some old trim paint i had in my garage and let it dry thoroughly before installing the barn door hardware.
We have had av double curtain hung in the doorway between these two rooms.
Barn door hardware wood putty orbital sander.
Now your half lap joint is ready.
For wider doors cut the track to fit and join the pieces with connectors available from the hardware manufacturer.
It is not av great look but it works.
Grab another 1 6 and cut it to the width of the door.
The barn on our new farm needed some new doors so we made some out of steel and cedar.
For our 4 ft wide door we cut each board five inches wide.
Rabbeting bit to cut the rabbets.
Now my mind is set on replacing the curtain with a barndoor.
So we cut all of our tongue and groove to 84 1 2 inches.
We used a 3 8 in.
Yours may be different.
Lay the freshly cut board across the bottom of the door.
Cut along the scribe lines on the inside to half the depth of the cross pieces and eliminate the waste this can be done with repeated cuts to the right depth then chiseling the waste away.
First you ll want to cut all your tongue and groove boards to length.
Snip the two sides.